설명
Mycoplasma Removal Filters for Applications That Demand Enhanced Sterilization Assurance
Offered in a range of scalable formats, Fluorodyne II DJL polyvinylidene fluoride (PVDF) membrane filters have been designed to sterilize fluids when a level of safety beyond a 0.2 µm-rated filter is required. Rated at 0.1 µm, these filters are recommended for the following applications:
- Upstream processing applications with mycoplasma contamination risk (growth media, bioreactor additions)
- Formulation and filling applications (filtration of drug product under process conditions where a 0.2 µm filter cannot be validated)
Superior Performance
A serial layer (0.2/0.1 µm) PVDF membrane construction produces high flow rates with low-fouling feeds.
Benefits From Using Fluorodyne II DJL Filters
- Hydrophilic PVDF membrane ensures maximum transmission of active ingredients and other fluid components
- Fast and easy scale-up: all process development-scale filter formats are designed to scale directly to larger cGMP filter configurations
- Low amount of leachables in filtrate
Security of Supply and Reliability of Performance
Pall manufactures the PVDF membranes used in Fluorodyne II DJL filter discs, capsules, and cartridges. All Fluorodyne II DJL filters are made at manufacturing sites in Puerto Rico and the United Kingdom.
Scientifically Validated
Fluorodyne II DJL filters are validated to have a sterilizing grade claim through bacterial challenge using Brevundimonas diminuta (ATCC 19146) at a challenge level of 107 cfu/cm2. Fluorodyne II DJL filters are further validated for reliable removal of Acholeplasma laidlawii mycoplasma (ATCC 28206) with a typical titer reduction (TR) > 8 LRV.
규격사양
Available Formats
Discs
Format | Effective Filtration Area (EFA) (cm2) |
Typical Batch Volume (L) | Sterilization Conditions |
47 mm Filter Discs | 14 | 0.05 – 2 | Suitable for Autoclave |
Capsules
Format | Effective Filtration Area (EFA) (cm2) |
Typical Batch Volume (L) | Sterilization Conditions |
Mini Kleenpak™ 20 Filter Capsules | 20 | 0.05 – 2 | Pre-sterilized, subject to a minimum of 25 kGy of gamma irradiation |
Mini Kleenpak Filter Capsules | 200 | 2 – 50 | Autoclave: 3 x 60 minutes at 125 °C Gamma irradiation: maximum of 50 kGy |
Kleenpak Filter Capsules | 400 – 3,300 | 30 – 1,000 | Autoclave: 5 x 60 minutes at 140 °C Gamma irradiation: maximum of 50 kGy |
Kleenpak Nova Filter Capsules | 2,700 – 5,500 | 100 – 1,000 | Autoclavable: 3 x 60 minutes at 125 °C Gamma irradiation: maximum of 50 kGy |
Steam-in-Place Capsules
Format | Effective Filtration Area (EFA) (cm2) |
Typical Batch Volume (L) | Sterilization Conditions |
Novasip Capsules | 400 – 1,500 | 30 – 500 | Autoclave or In Situ steam: 30 x 60 minutes at 125 °C ; 5 x 60 minutes at 140 °C |
Filter Cartridges
Format | Effective Filtration Area (EFA) (cm2) |
Typical Batch Volume (L) | Sterilization Conditions |
Junior Filter Cartridges (MCY Style) | 400 – 1,500 | 30 – 500 | Autoclave and In Situ steam: 30 x 60 minutes at 125 °C ; 5 x 60 minutes at 140 °C |
Filter Cartridges | 2,700 – 11,000 | 100 – 1,000 | Autoclave and In Situ Steam: 30 x 60 minutes at 125°C ; 5 x 60 minutes at 140°C |
Quality Release Criteria
47 mm Discs | Mini Kleenpak 20 Capsules | Mini Kleenpak Capsules | Kleenpak Capsules | Kleenpak Nova Capsules | Novasip Capsules | Junior Filter Cartridges (MCY Style) | Filter Cartridges | |
Designed, developed, manufactured in accordance with an ISO 9000-certified Quality Management System | ● | ● | ● | ● | ● | ● | ● | ● |
Process development | ● | ● | ● | ● | ||||
Manufacturing scale – cGMP | ● | ● | ● | ● | ● | ● | ● | |
Quantitative bubble point of the membrane | ● | ● | ● | ● | ● | ● | ● | ● |
Integrity testing protocol during manufacture – lot only | N/A | ● | ||||||
Integrity testing protocol during manufacture – each filter 100% tested | N/A | ● | ● | ● | ● | ● | ● | |
Test correlated to microbial retention | ● | ● | ● | ● | ● | ● | ● | ● |
Meets USP Biological Reactivity Test, in vivo, for Class VI-121 °C Plastics | ● | ● | ● | ● | ● | ● | ● | ● |
Provided with a Pharmaceutical Certificate of Test | ● | ● | ● | ● | ● | ● | ● | |
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