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HDC® II Membrane in Kleenpak™ Capsules for Liquid Applications product photo Primary L

HDC® II Membrane in Kleenpak™ Capsules for Liquid Applications

HDC II Filter Medium

  • The HDC II filter medium is comprised of high-performance pleated cartridge with polypropylene filter medium.
  • Medium is produced by varying the fiber diameter continuously to provide a pore-size distribution from coarse (upstream) to fine (downstream). 
  • The varied fiber diameter means extraordinary contaminant-holding capacity, maximum flow rate, and low costs per litre of filtered fluid.
  • The fixed pore structure means that contaminants will not unload under  variations in flow or pressure differential, and fibers will not migrate or become dislodged to contaminate process fluids.

Clean and Robust Design

  • The highest possible security against filter bypass is ensured, even under conditions of pulsed flow
  • High-strength design allows multiple autoclave cycles for extended use and maximum filter economy.
  • Polypropylene outer shell is designed to provide long-term assurance of pressure and temperature ratings.
  • Internal hold-up volume and dead space is minimized for maximum product recovery.
  • A total absence of glues, binder resins and surfactants results in very low filter extractables and extremely clean filtrate
  • All filter materials of construction have met the specifications for USP Class VI biological tests for plastics at 121 °C.

Quality and Bio-Safety Tests

  • Meets USP Biological Reactivity, In Vivo, for Class VI-121 °C plastics

Effluent Quality Tests*

  • Non-Fiber-Releasing
  • Non-Pyrogenic per USP Bacterial Endotoxins (< 0.25 EU/mL)

* Per lot sample soak or rinse-up flush aliquots.

Reduced Operator Intervention and Exposure 

The self-contained design of each Kleenpak filter means that operator intervention and exposure during filter installation and change-out are minimized.
  • Integrally molded inlet and outlet connections
    • Maximum convenience and security
  • Vent and drain connections with seal protected threads and precision molded valves
    • Exceptionally simple and reliable operation


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    Description

    HDC II Filter Medium

    • The HDC II filter medium is comprised of high-performance pleated cartridge with polypropylene filter medium.
    • Medium is produced by varying the fiber diameter continuously to provide a pore-size distribution from coarse (upstream) to fine (downstream). 
    • The varied fiber diameter means extraordinary contaminant-holding capacity, maximum flow rate, and low costs per litre of filtered fluid.
    • The fixed pore structure means that contaminants will not unload under  variations in flow or pressure differential, and fibers will not migrate or become dislodged to contaminate process fluids.

    Clean and Robust Design

    • The highest possible security against filter bypass is ensured, even under conditions of pulsed flow
    • High-strength design allows multiple autoclave cycles for extended use and maximum filter economy.
    • Polypropylene outer shell is designed to provide long-term assurance of pressure and temperature ratings.
    • Internal hold-up volume and dead space is minimized for maximum product recovery.
    • A total absence of glues, binder resins and surfactants results in very low filter extractables and extremely clean filtrate
    • All filter materials of construction have met the specifications for USP Class VI biological tests for plastics at 121 °C.

    Quality and Bio-Safety Tests

    • Meets USP Biological Reactivity, In Vivo, for Class VI-121 °C plastics

    Effluent Quality Tests*

    • Non-Fiber-Releasing
    • Non-Pyrogenic per USP Bacterial Endotoxins (< 0.25 EU/mL)

    * Per lot sample soak or rinse-up flush aliquots.

    Reduced Operator Intervention and Exposure 

    The self-contained design of each Kleenpak filter means that operator intervention and exposure during filter installation and change-out are minimized.
    • Integrally molded inlet and outlet connections
      • Maximum convenience and security
    • Vent and drain connections with seal protected threads and precision molded valves
      • Exceptionally simple and reliable operation

      Specifications

      Materials of Construction

       
      Filter medium  Polypropylene
      Support, Drainage, Core, Cage, End Caps and Shell  Polypropylene
       Vent and Drain Valve O-rings   Ethylene Propylene (EPDM)
       

       

      Nominal Dimensions

       
      Size Code KA3
      Maximum Diameter  Bowl
      (including Valves)
      109 mm 
      (4.2 in.)
      Nominal Length
      (including 11⁄2 in. Sanitary Flange Connection) 
      174 mm 
      (6.8 in.)
      Nominal Length
      (including Stepped Hose Barb Connection)
       -
       Nominal Length
      (including Hose Barb Connection)
      210 mm
      (8.2 in.)
       

       

      Nominal Filter Areas

       
      Effective Filter Area KA3
      J012, J025  0.2 m2 (2.0 ft2)
      J045 0.22 m2 (2.3 ft2)
      J060 0.10 m2 (1.0 ft2)
       J100  0.13 m2 (1.4 ft2)
       J400  0.11 m2 (1.1 ft2)
       

       

      Removal Ratings (Liquids) 1

       
      J100 J045 J012
      10 µm 4.5 µm 1.2 µm
       

      1 > 99.98% by modified OSU-F2 Beta test.

       

      Connections (Inlet and Outlet)

       
       KA3 14 mm (9⁄16 in.) stepped hose barb
       

       

      Operating Conditions 3

       
       Maximum Operating Pressure and Temperature  5.2 barg (75 psig) at 40 °C
       Maximum Differential Pressure and Temperature  4.1 bard (60 psid) at 40 °C
       

      3 Using compatible liquids. Maximum 3.5 barg (50 psig) in air and gas service.

       

       

      Steam Autoclaving

       
       Cumulative Autoclave Time 4  50 hours at 140 °C
       

      4 Laboratory tests (1-hour cycles) establish multi-cycle resistance. Filters should be qualified in actual use.

      WARNING: Kleenpak filters must not be steamed in situ by passing steam through under pressure.

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