Emflon® PFR Junior Style Filter Cartridges product photo Primary L

Emflon® PFR Junior Style Filter Cartridges

Emflon® PFR filters have been developed from the successful Emflon filter range launched in 1981 and widely used as air and gas-sterilizing filters in the pharmaceutical and biotechnology industries. The Pall PTFE membrane is inherently hydrophobic, chemically inert and designed specifically for removal of contaminating bacteria and viruses. Emflon PFR filters meet the ever-increasing demand for air filters with greater strength, longer life and the ability to withstand the rigors of in situ steaming in the forward or reverse direction.

Superior Performance

Emflon PFR filters provide high assurance of filter integrity and long-life, even during continuous use in hot air up to 60 °C and after repeat steamings for a typical period of up to 12 months.   This is combined with high flow-rates and excellent de-wetting characteristics resulting in very economical filtration through the use of smaller installations and reduced energy costs. In addition, the filters can be tested in situ by the Forward Flow integrity test or by a Water Intrusion test. Both tests are correlated to liquid bacterial challenge — the ‘worst case’ challenge.

Scientific Validation

Emflon PFR filters have been extensively and scientifically validated using the most advanced methods and the most sensitive equipment available. They have a microbial removal rating of
0.2 µm in liquids and a particulate removal rating of 0.003 µm in gases and have been
validated by:

  • Brevundimonas diminuta liquid challenge at 107/cm2
  • Brevundimonas diminuta aerosol challenge
  • PP7 and MS-2 bacteriophage aerosol challenge
  • Bacillus subtilus Var niger spores aerosol challenge
  • Airborne sodium chloride aerosol challenge at 100 L/min flow giving a 0.003 µm rating in gases


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Industries

Biotech

Filter Size

2800 cm²

Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (silicone) internal product photo

Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (silicone) internal

Product ID: MCY4463PFRPVH4
Unit of Measure
1/EA
Min Order Qty
1
Cartridge Length (Imperial)
5.4 in
See All Attributes
Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (FEP-encapsulated fluorocarbon elastomer) internal product photo
Unit of Measure
1/EA
Min Order Qty
1
Cartridge Length (Imperial)
5.4 in
See All Attributes
Emflon® PFR membrane Sealkleen junior filter cartridge, 0.2 µm sterilizing grade, 3.0-inch length, gasket and o-ring seal (silicone) product photo

Emflon® PFR membrane Sealkleen junior filter cartridge, 0.2 µm sterilizing grade, 3.0-inch length, gasket and o-ring seal (silicone)

Product ID: SLK7002PFRP
Unit of Measure
1/EA
Min Order Qty
1
Cartridge Length (Imperial)
5.2 in
See All Attributes
Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (silicone) internal product photo

Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (silicone) internal

Product ID: MCY4463PFRPH4
Unit of Measure
1/EA
Min Order Qty
1
Cartridge Length (Imperial)
5.4 in
See All Attributes
Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (fluorocarbon elastomer) internal product photo

Emflon® PFR membrane MCY-style junior filter cartridge, 0.2 µm sterilizing grade, 5.4-inch length, double-o-ring (fluorocarbon elastomer) internal

Product ID: MCY4463PFRPH
Unit of Measure
1/EA
Min Order Qty
1
Cartridge Length (Imperial)
5.4 in
See All Attributes

Description

Emflon® PFR filters have been developed from the successful Emflon filter range launched in 1981 and widely used as air and gas-sterilizing filters in the pharmaceutical and biotechnology industries. The Pall PTFE membrane is inherently hydrophobic, chemically inert and designed specifically for removal of contaminating bacteria and viruses. Emflon PFR filters meet the ever-increasing demand for air filters with greater strength, longer life and the ability to withstand the rigors of in situ steaming in the forward or reverse direction.

Superior Performance

Emflon PFR filters provide high assurance of filter integrity and long-life, even during continuous use in hot air up to 60 °C and after repeat steamings for a typical period of up to 12 months.   This is combined with high flow-rates and excellent de-wetting characteristics resulting in very economical filtration through the use of smaller installations and reduced energy costs. In addition, the filters can be tested in situ by the Forward Flow integrity test or by a Water Intrusion test. Both tests are correlated to liquid bacterial challenge — the ‘worst case’ challenge.

Scientific Validation

Emflon PFR filters have been extensively and scientifically validated using the most advanced methods and the most sensitive equipment available. They have a microbial removal rating of
0.2 µm in liquids and a particulate removal rating of 0.003 µm in gases and have been
validated by:

  • Brevundimonas diminuta liquid challenge at 107/cm2
  • Brevundimonas diminuta aerosol challenge
  • PP7 and MS-2 bacteriophage aerosol challenge
  • Bacillus subtilus Var niger spores aerosol challenge
  • Airborne sodium chloride aerosol challenge at 100 L/min flow giving a 0.003 µm rating in gases

Specifications

Materials of Construction

Membrane Hydrophobic PTFE
Support and Drainage Layers Polypropylene
End Cap, Core and Cage Polypropylene
O-rings Silicone elastomer (excluding SLK Styles)
Internal Adapter Support Ring (MCY2230/4463 Styles Only) Stainless steel

Cumulative Steam Life1

Steaming in Normal Flow Direction up to 140 °C @ 300 mbar Differential Pressure2,3

MCY1110PFRPH4 100 hours
MCY4440PFRPH4 100 hours
MCY3330PFRPH4 100 hours
MCY4463PFRPH4 100 hours
MCY2230PFRPH4 50 hours
SBF1PFRPH4 50 hours
SLK7001PFRP 50 hours
SLK7002PFRP 50 hours

1 Steam life validated using 1 hour cycles.
2 Reverse steaming: Up to 125 °C @ 300 mbar maximum ∆P for 10 cycles (for filter part numbers MCY4463PFR and MCY2230PFR).
The steam life and service life data were determined by testing under controlled laboratory conditions up to the time indicated. Actual operating conditions may affect the filters long-term resistance to steam sterilization and hot air service. Filters should be qualified for each process application.
3 Excursion conditions only.

Maximum Differential Pressure

All Styles 4.1 bar (60 psi) up to 80 °C

Differential Pressure

Differential Pressure at 50 Nm3/h (30 ft3/min) Air Flow and 2 barg (29 psig) Inlet Pressure2

MCY1110PFRPH4 500 mbard (7.25 psid)
MCY2230PFRPH4 200 mbard (2.9 psid)
MCY3330PFRPH4 160 mbard (2.3 psid)
MCY4440PFRPH4 120 mbard (1.7 psid)
MCY4463PFRPH4 80 mbard (1.16 psid)
SBF1PFRPH4 640 mbard (9.3 psid)
SLK7001PFRP 175 mbard (2.5 psid)
SLK7002PFRP 80 mbard (1.1 psid)

2 Pressure drops are for filter elements only. To obtain the total pressure drop of a complete assembly the housing pressure drop must be added. Please refer to the relevant housing literature or contact Pall for specific sizing information.

Nominal Filter Area

MCY1110PFRPH4 0.05 m2 (0.53 ft2)
MCY2230PFRPH4 0.14 m2 (1.5 ft2)
MCY3330PFRPH4 0.17 m2 (1.82 ft2)
MCY4440PFRPH4 0.23 m2 (2.47 ft2)
MCY4463PFRPH4 0.28 m2 (3.01 ft2)
SBF1PFRPH4 0.04 m2 (0.43 ft2)
SLK7001PFRP 0.14 m2 (1.5 ft2)
SLK7002PFRP 0.28 m2 (3.01 ft2)

Type

Filter Cartridges

Use

Air, Gas, and Vent Filtration

Ordering Information

Emflon® PFR Junior Style Filter Cartridges
 
 

Product Summary

Emflon® PFR Junior Style Filter Cartridges offer high assurance and high integrity in their air and gas sterilizing services. Filters can be steamed and tested easily to maintain cleanliness and integrity standards. Keeping filters clean and up to date provides a long service life for the user. Using Pall PTFE membrane and hydrophobic technology, PFR filters remove contaminating bacteria and viruses.

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