설명
Highlights & Benefits
- cGMP focused with integrated, high-end controls and abilities
- Accommodates scaling from 5L to 1,000L (based on min. mix volume)
- Adjustable mixing paddle angle
- Easy-to-use touchscreen panel
- One contact material
- Program up to 100 different recipes
Overview
The PadMixer system is a ‘paddle’ based mixing technology equipped with a PLC for recipe controlled, high performance mixing. It is especially suited to challenging applications, such as those involving very heavy powder loads or high viscosities.
The PadMixer system uses an innovative biocontainer design, allowing a non-invasive connection between the single-use mixing biocontainer and the hardware. Mixing is initiated when the integrated paddle inside the biocontainer rotates within. Speed, direction and frequency of rotational change can all be controlled by the operator and/or programmable recipe. The PadMixer system performs well for challenging mixing activities.
The PadMixer system uses single-use mixing systems made from Allegro™ TK8 bioprocess film. The product-contacting layer of the Allegro TK8 film is blow-extruded in-house by Pall Life Sciences under cleanroom conditions, using medical-grade ultra low-density polyethylene resin. It is then laminated to create a gas barrier film of exceptional cleanliness, strength and clarity that is animal derived component free (ADCF) and complies fully with USP Class VI requirements.
응용분야
- High viscosities
- High powder load powder/liquid mixing
- Formulation
Application Notes
Mixing of Aluminum Hydroxide Gel in Water with the PadMixer System
Cooling in a 200 L Cubical Mixing Biocontainer with the PadMixer System
Demonstrating the PadMixer System Scalability from 25 L to 1000 L
Demonstrating Temperature Uniformity in Cubical Mixing Biocontainer with the PadMixer System
Heating in a 25 L Cubical Mixing Biocontainer with the PadMixer System
Heating in a Partially-Filled Cubical Mixing Biocontainer with the PadMixer System
Heating in a 200 L Cubical Mixing Biocontainer with the PadMixer System
Mixing High Viscosity with the PadMixer System
Mixing a Diatomaceous Earth Slurry Using the PadMixer System
Mixing with High Solid Load in the PadMixer System
Mixing in a Partially Filled Pall Biocontainer with the PadMixer System
Strategies for Managing Exothermic Reactions with PadMixer System
Packing a Chromatography Column Using a PadMixer System
Mixing Uniformity in Cubical Mixing Biocontainers with the PadMixer System
성능
Technical Specifications
Parameter | PadMixer 50 (Premium Version) |
PadMixer 1000 (Premium Version) |
Surface material | Stainless steel 316 | Stainless steel 316 |
Paddle speed | 30 – 150* | 30 – 150* |
Integrity vessel type | Allegro TK8 film < 50 L Q-Mix | Allegro TK8 film < 1000 L Q-Mix |
Rotation angle | Fixed at 20º | 5º – 25º |
Power | P/n 700229: single phase 230 V 50 Hz P/n 700247: single phase 110 V 50 Hz |
P/n 701024: single phase 230 V 50 Hz P/n 701039: single phase 110 V 50 Hz |
Input wattage | Max 600 W | Max 600 W |
Footprint (W x D) | 600 x 800 mm | 1450 x 950 mm |
Height | 1300 mm | 1550 – 2300 mm |
Weight | 170 kg | 350 kg |
Splash proof | Yes | Yes |
Mixing rods | 25 L and 50 L biocontainers | 25 L, 50 L, 200 L, 500 L & 1000 L biocontainers |
Operator interface | Color touchscreen panel | Color touchscreen panel |
Recipes | 100 | 100 |
Printer | Yes | Yes |
Mixing pattern | Continuous and alternating | Continuous and alternating |
Mixing method | Paddle | Paddle |
Operating Specifications
The following parameters can be programmed for custom mixing:
- Recipe number
- Rotation pattern: continuous and alternating
- Cycle-time
- Acceleration/deceleration time
- Rotation speed inside the biocontainer
- Variation of rotation speed in function of product volume
The following values are visible on the display:
- Recipe number
- Time left before end of cycle
- Actual paddle speed
- Time left before alternating
Speed, direction and frequency of rotational change can all be
controlled by the operator and/or programmable recipe.
종류
주문정보
Ordering Information
Part Number | Containers |
PMR25NC | 25 L PadMixer container stainless steel (requires 704520 and 4100536 when used with 701024 or 701039) |
PMR50NC | 50 L PadMixer container stainless steel (requires 705421 and 701335 when used with 701024 or 701039) |
PMR200NC | 200 L PadMixer container stainless steel (SS) |
PMR500NC | 500 L PadMixer container stainless steel |
PMR1000NC | 1000 L PadMixer container stainless steel |
Jacketed Containers | |
PMR25JC | 25 L PadMixer container insulated jacket SS (requires 704520 & 4100536 when used with 701024 or 701039) |
PMR50JC | 50 L PadMixer container insulated jacket SS (requires 705421 & 701335 when used with 701024 or 701039) |
PMR200JC | 200 L PadMixer container insulated jacket SS |
PMR500JC | 500 L PadMixer container insulated jacket SS |
PMR1000JC | 1000 L PadMixer container insulated jacket SS |
230 V Part Number | 110 V Part Number | System Description |
700229 | 700247 | PadMixer 50 Premium Version |
701024 | 701039 | PadMixer 1000 Premium Version |
PadMixer Standard Single-Use Systems
Part Number | Description |
730431 | 25 L, 2 in. Powder Port, Allegro TK8 Film, EZ Drain, Sterile |
730432 | 50 L, 2 in. Powder Port, Allegro TK8 Film, EZ Drain, Sterile |
730433 | 200 L, 4 in. Powder Port, Allegro TK8 Film, EZ Drain, Sterile |
730434 | 500 L, 4 in. Powder Port, Allegro TK8 Film, EZ Drain, Sterile |
730435 | 1000 L, 4 in. Powder Port, Allegro TK8 Film, EZ Drain, Sterile |
Unless specifically marked otherwise, all bags are gamma-irradiated and validated according to ISO 11137 to a sterility assurance level (SAL) of 10-6. All PadMixer biocontainers are 100% leak tested during manufacture. The standard SUS listed above are supplied with platinum cured silicone tubing and MPC/MPX connectors on the inlet and outlets and 2 or 4 inch powder addition ports according to the specific size/design.
적용분야
영역
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